Tag Archives: Would

#437747 High Performance Ornithopter Drone Is ...

Posted on November 27, 2020 by Android

The vast majority of drones are rotary-wing systems (like quadrotors), and for good reason: They’re cheap, they’re easy, they scale up and down well, and we’re getting quite good at controlling them, even in very challenging environments. For most applications, though, drones lose out to birds and their flapping wings in almost every way—flapping wings are very efficient, enable astonishing agility, and are much safer, able to make compliant contact with surfaces rather than shredding them like a rotor system does. But flapping wing have their challenges too: Making flapping-wing robots is so much more difficult than just duct taping spinning motors to a frame that, with a few exceptions, we haven’t seen nearly as much improvement as we have in more conventional drones.

In Science Robotics last week, a group of roboticists from Singapore, Australia, China, and Taiwan described a new design for a flapping-wing robot that offers enough thrust and control authority to make stable transitions between aggressive flight modes—like flipping and diving—while also being able to efficiently glide and gently land. While still more complex than a quadrotor in both hardware and software, this ornithopter’s advantages might make it worthwhile.

One reason that making a flapping-wing robot is difficult is because the wings have to move back and forth at high speed while electric motors spin around and around at high speed. This requires a relatively complex transmission system, which (if you don’t do it carefully), leads to weight penalties and a significant loss of efficiency. One particular challenge is that the reciprocating mass of the wings tends to cause the entire robot to flex back and forth, which alternately binds and disengages elements in the transmission system.

The researchers’ new ornithopter design mitigates the flexing problem using hinges and bearings in pairs. Elastic elements also help improve efficiency, and the ornithopter is in fact more efficient with its flapping wings than it would be with a rotary propeller-based propulsion system. Its thrust exceeds its 26-gram mass by 40 percent, which is where much of the aerobatic capability comes from. And one of the most surprising findings of this paper was that flapping-wing robots can actually be more efficient than propeller-based aircraft.

One of the most surprising findings of this paper was that flapping-wing robots can actually be more efficient than propeller-based aircraft

It’s not just thrust that’s a challenge for ornithopters: Control is much more complex as well. Like birds, ornithopters have tails, but unlike birds, they have to rely almost entirely on tail control authority, not having that bird-level of control over fine wing movements. To make an acrobatic level of control possible, the tail control surfaces on this ornithopter are huge—the tail plane area is 35 percent of the wing area. The wings can also provide some assistance in specific circumstances, as by combining tail control inputs with a deliberate stall of the things to allow the ornithopter to execute rapid flips.

With the ability to take off, hover, glide, land softly, maneuver acrobatically, fly quietly, and interact with its environment in a way that’s not (immediately) catastrophic, flapping-wing drones easily offer enough advantages to keep them interesting. Now that ornithopters been shown to be even more efficient than rotorcraft, the researchers plan to focus on autonomy with the goal of moving their robot toward real-world usefulness.

“Efficient flapping wing drone arrests high-speed flight using post-stall soaring,” by Yao-Wei Chin, Jia Ming Kok, Yong-Qiang Zhu, Woei-Leong Chan, Javaan S. Chahl, Boo Cheong Khoo, and Gih-Keong Lau from from Nanyang Technological University in Singapore, National University of Singapore, Defence Science and Technology Group in Canberra, Australia, Qingdao University of Technology in Shandong, China, University of South Australia in Mawson Lakes, and National Chiao Tung University in Hsinchu, Taiwan, was published in Science Robotics. Continue reading →

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#437741 CaseCrawler Adds Tiny Robotic Legs to ...

Posted on November 27, 2020 by Android

Most of us have a fairly rational expectation that if we put our cellphone down somewhere, it will stay in that place until we pick it up again. Normally, this is exactly what you’d want, but there are exceptions, like when you put your phone down in not quite the right spot on a wireless charging pad without noticing, or when you’re lying on the couch and your phone is juuust out of reach no matter how much you stretch.

Roboticists from the Biorobotics Laboratory at Seoul National University in South Korea have solved both of these problems, and many more besides, by developing a cellphone case with little robotic legs, endowing your phone with the ability to skitter around autonomously. And unlike most of the phone-robot hybrids we’ve seen in the past, this one actually does look like a legit case for your phone.

CaseCrawler is much chunkier than a form-fitting case, but it’s not offensively bigger than one of those chunky battery cases. It’s only 24 millimeters thick (excluding the motor housing), and the total weight is just under 82 grams. Keep in mind that this case is in fact an entire robot, and also not at all optimized for being an actual phone case, so it’s easy to imagine how it could get a lot more svelte—for example, it currently includes a small battery that would be unnecessary if it instead tapped into the phone for power.

The technology inside is pretty amazing, since it involves legs that can retract all the way flat while also supporting a significant amount of weight. The legs work sort of like your legs do, in that there’s a knee joint that can only bend one way. To move the robot forward, a linkage (attached to a motor through a gearbox) pushes the leg back against the ground, as the knee joint keeps the leg straight. On the return stroke, the joint allows the leg to fold, making it compliant so that it doesn’t exert force on the ground. The transmission that sends power from the gearbox to the legs is just 1.5-millimeter thick, but this incredibly thin and lightweight mechanical structure is quite powerful. A non-phone case version of the robot, weighing about 23 g, is able to crawl at 21 centimeters per second while carrying a payload of just over 300 g. That’s more than 13 times its body weight.

The researchers plan on exploring how robots like these could make other objects movable that would otherwise not be. They’d also like to add some autonomy, which (at least for the phone case version) could be as straightforward as leveraging the existing sensors on the phone. And as to when you might be able to buy one of these—we’ll keep you updated, but the good news is that it seems to be fundamentally inexpensive enough that it may actually crawl out of the lab one day.

“CaseCrawler: A Lightweight and Low-Profile Crawling Phone Case Robot,” by Jongeun Lee, Gwang-Pil Jung, Sang-Min Baek, Soo-Hwan Chae, Sojung Yim, Woongbae Kim, and Kyu-Jin Cho from Seoul National University, appears in the October issue of IEEE Robotics and Automation Letters.

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#437728 A Battery That’s Tough Enough To ...

Posted on November 26, 2020 by Android

Batteries can add considerable mass to any design, and they have to be supported using a sufficiently strong structure, which can add significant mass of its own. Now researchers at the University of Michigan have designed a structural zinc-air battery, one that integrates directly into the machine that it powers and serves as a load-bearing part.

That feature saves weight and thus increases effective storage capacity, adding to the already hefty energy density of the zinc-air chemistry. And the very elements that make the battery physically strong help contain the chemistry’s longstanding tendency to degrade over many hundreds of charge-discharge cycles.

The research is being published today in Science Robotics.

Nicholas Kotov, a professor of chemical engineer, is the leader of the project. He would not say how many watt-hours his prototype stores per gram, but he did note that zinc air—because it draw on ambient air for its electricity-producing reactions—is inherently about three times as energy-dense as lithium-ion cells. And, because using the battery as a structural part means dispensing with an interior battery pack, you could free up perhaps 20 percent of a machine’s interior. Along with other factors the new battery could in principle provide as much as 72 times the energy per unit of volume (not of mass) as today’s lithium-ion workhorses.

Illustration: Alice Kitterman/Science Robotics

“It’s not as if we invented something that was there before us,” Kotov says. ”I look in the mirror and I see my layer of fat—that’s for the storage of energy, but it also serves other purposes,” like keeping you warm in the wintertime. (A similar advance occurred in rocketry when designers learned how to make some liquid propellant tanks load bearing, eliminating the mass penalty of having separate external hull and internal tank walls.)

Others have spoken of putting batteries, including the lithium-ion kind, into load-bearing parts in vehicles. Ford, BMW, and Airbus, for instance, have expressed interest in the idea. The main problem to overcome is the tradeoff in load-bearing batteries between electrochemical performance and mechanical strength.

Image: Kotov Lab/University of Michigan

Key to the battery's physical toughness and to its long life cycle is the nanofiber membrane, made of Kevlar.

The Michigan group get both qualities by using a solid electrolyte (which can’t leak under stress) and by covering the electrodes with a membrane whose nanostructure of fibers is derived from Kevlar. That makes the membrane tough enough to suppress the growth of dendrites—branching fibers of metal that tend to form on an electrode with every charge-discharge cycle and which degrade the battery.

The Kevlar need not be purchased new but can be salvaged from discarded body armor. Other manufacturing steps should be easy, too, Kotov says. He has only just begun to talk to potential commercial partners, but he says there’s no reason why his battery couldn’t hit the market in the next three or four years.

Drones and other autonomous robots might be the most logical first application because their range is so severely chained to their battery capacity. Also, because such robots don’t carry people about, they face less of a hurdle from safety regulators leery of a fundamentally new battery type.

“And it’s not just about the big Amazon robots but also very small ones,” Kotov says. “Energy storage is a very significant issue for small and flexible soft robots.”

Here’s a video showing how Kotov’s lab has used batteries to form the “exoskeleton” of robots that scuttle like worms or scorpions. Continue reading →

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#437723 Minuscule RoBeetle Turns Liquid Methanol ...

Posted on November 26, 2020 by Android

It’s no secret that one of the most significant constraints on robots is power. Most robots need lots of it, and it has to come from somewhere, with that somewhere usually being a battery because there simply aren’t many other good options. Batteries, however, are famous for having poor energy density, and the smaller your robot is, the more of a problem this becomes. And the issue with batteries goes beyond the battery itself, but also carries over into all the other components that it takes to turn the stored energy into useful work, which again is a particular problem for small-scale robots.

In a paper published this week in Science Robotics, researchers from the University of Southern California, in Los Angeles, demonstrate RoBeetle, an 88-milligram four legged robot that runs entirely on methanol, a power-dense liquid fuel. Without any electronics at all, it uses an exceptionally clever bit of mechanical autonomy to convert methanol vapor directly into forward motion, one millimeter-long step at a time.

It’s not entirely clear from the video how the robot actually works, so let’s go through how it’s put together, and then look at the actuation cycle.

Image: Science Robotics

RoBeetle (A) uses a methanol-based actuation mechanism (B). The robot’s body (C) includes the fuel tank subassembly (D), a tank lid, transmission, and sliding shutter (E), bottom side of the sliding shutter (F), nickel-titanium-platinum composite wire and leaf spring (G), and front legs and hind legs with bioinspired backward-oriented claws (H).

The body of RoBeetle is a boxy fuel tank that you can fill with methanol by poking a syringe through a fuel inlet hole. It’s a quadruped, more or less, with fixed hind legs and two front legs attached to a single transmission that moves them both at once in a sort of rocking forward and up followed by backward and down motion. The transmission is hooked up to a leaf spring that’s tensioned to always pull the legs backward, such that when the robot isn’t being actuated, the spring and transmission keep its front legs more or less vertical and allow the robot to stand. Those horns are primarily there to hold the leaf spring in place, but they’ve got little hooks that can carry stuff, too.

The actuator itself is a nickel-titanium (NiTi) shape-memory alloy (SMA), which is just a wire that gets longer when it heats up and then shrinks back down when it cools. SMAs are fairly common and used for all kinds of things, but what makes this particular SMA a little different is that it’s been messily coated with platinum. The “messily” part is important for a reason that we’ll get to in just a second.

The way that the sliding vent is attached to the transmission is the really clever bit about this robot, because it means that the motion of the wire itself is used to modulate the flow of fuel through a purely mechanical system. Essentially, it’s an actuator and a sensor at the same time.

One end of the SMA wire is attached to the middle of the leaf spring, while the other end runs above the back of the robot where it’s stapled to an anchor block on the robot’s rear end. With the SMA wire hooked up but not actuated (i.e., cold rather than warm), it’s short enough that the leaf spring gets pulled back, rocking the legs forward and up. The last component is embedded in the robot’s back, right along the spine and directly underneath the SMA actuator. It’s a sliding vent attached to the transmission, so that the vent is open when the SMA wire is cold and the leaf spring is pulled back, and closed when the SMA wire is warm and the leaf spring is relaxed. The way that the sliding vent is attached to the transmission is the really clever bit about this robot, because it means that the motion of the wire itself is used to modulate the flow of fuel through a purely mechanical system. Essentially, it’s an actuator and a sensor at the same time.

The actuation cycle that causes the robot to walk begins with a full fuel tank and a cold SMA wire. There’s tension on the leaf spring, pulling the transmission back and rocking the legs forward and upward. The transmission also pulls the sliding vent into the open position, allowing methanol vapor to escape up out of the fuel tank and into the air, where it wafts past the SMA wire that runs directly above the vent.

The platinum facilitates a reaction of the methanol (CH3OH) with oxygen in the air (combustion, although not the dramatic flaming and explosive kind) to generate a couple of water molecules and some carbon dioxide plus a bunch of heat, and this is where the messy platinum coating is important, because messy means lots of surface area for the platinum to interact with as much methanol as possible. In just a second or two the temperature of the SMA wire skyrockets from 50 to 100 ºC and it expands, allowing the leaf spring about 0.1 mm of slack. As the leaf spring relaxes, the transmission moves the legs backwards and downwards, and the robot pulls itself forward about 1.2 mm. At the same time, the transmission is closing off the sliding vent, cutting off the supply of methanol vapor. Without the vapor reacting with the platinum and generating heat, in about a second and a half, the SMA wire cools down. As it does, it shrinks, pulling on the leaf spring and starting the cycle over again. Top speed is 0.76 mm/s (0.05 body-lengths per second).

An interesting environmental effect is that the speed of the robot can be enhanced by a gentle breeze. This is because air moving over the SMA wire cools it down a bit faster while also blowing away any residual methanol from around the vents, shutting down the reaction more completely. RoBeetle can carry more than its own body weight in fuel, and it takes approximately 155 minutes for a full tank of methanol to completely evaporate. It’s worth noting that despite the very high energy density of methanol, this is actually a stupendously inefficient way of powering a robot, with an estimated end-to-end efficiency of just 0.48 percent. Not 48 percent, mind you, but 0.48 percent, while in general, powering SMAs with electricity is much more efficient.

However, you have to look at the entire system that would be necessary to deliver that electricity, and for a robot as small as RoBeetle, the researchers say that it’s basically impossible. The lightest commercially available battery and power supply that would deliver enough juice to heat up an SMA actuator weighs about 800 mg, nearly 10 times the total weight of RoBeetle itself. From that perspective, RoBeetle’s efficiency is actually pretty good.

Image: A. Kitterman/Science Robotics; adapted from R.L.T./MIT

Comparison of various untethered microrobots and bioinspired soft robots that use different power and actuation strategies.

There are some other downsides to RoBeetle we should mention—it can only move forwards, not backwards, and it can’t steer. Its speed isn’t adjustable, and once it starts walking, it’ll walk until it either breaks or runs out of fuel. The researchers have some ideas about the speed, at least, pointing out that increasing the speed of fuel delivery by using pressurized liquid fuels like butane or propane would increase the actuator output frequency. And the frequency, amplitude, and efficiency of the SMAs themselves can be massively increased “by arranging multiple fiber-like thin artificial muscles in hierarchical configurations similar to those observed in sarcomere-based animal muscle,” making RoBeetle even more beetle-like.

As for sensing, RoBeetle’s 230-mg payload is enough to carry passive sensors, but getting those sensors to usefully interact with the robot itself to enable any kind of autonomy remains a challenge. Mechanically intelligence is certainly possible, though, and we can imagine RoBeetle adopting some of the same sorts of systems that have been proposed for the clockwork rover that JPL wants to use for Venus exploration. The researchers also mention how RoBeetle could potentially serve as a model for microbots capable of aerial locomotion, which is something we’d very much like to see.

“An 88-milligram insect-scale autonomous crawling robot driven by a catalytic artificial muscle,” by Xiufeng Yang, Longlong Chang, and Néstor O. Pérez-Arancibia from University of Southern California, in Los Angeles, was published in Science Robotics. Continue reading →

Posted in Human Robots

#437716 Robotic Tank Is Designed to Crawl ...

Posted on November 26, 2020 by Android

Let’s talk about bowels! Most of us have them, most of us use them a lot, and like anything that gets used a lot, they eventually need to get checked out to help make sure that everything will keep working the way it should for as long as you need it to. Generally, this means a colonoscopy, and while there are other ways of investigating what’s going on in your gut, a camera on a flexible tube is still “the gold-standard method of diagnosis and intervention,” according to some robotics researchers who want to change that up a bit.

The University of Colorado’s Advanced Medical Technologies Lab has been working on a tank robot called Endoculus that’s able to actively drive itself through your intestines, rather than being shoved. The good news is that it’s very small, and the bad news is that it’s probably not as small as you’d like it to be.

The reason why a robot like Endoculus is necessary (or at least a good idea) is that trying to stuff a semi-rigid endoscopy tube into the semi-floppy tube that is your intestine doesn’t always go smoothly. Sometimes, the tip of the endoscopy tube can get stuck, and as more tube is fed in, it causes the intestine to distend, which best case is painful and worst case can cause serious internal injuries. One way of solving this is with swallowable camera pills, but those don’t help you with tasks like taking tissue samples. A self-propelled system like Endoculus could reduce risk while also making the procedure faster and cheaper.

Image: Advanced Medical Technologies Lab/University of Colorado

The researchers say that while the width of Endoculus is larger than a traditional endoscope, the device would require “minimal distention during use” and would “not cause pain or harm to the patient.” Future versions of the robot, they add, will “yield a smaller footprint.”

Endoculus gets around with four sets of treads, angled to provide better traction against the curved walls of your gut. The treads are micropillared, or covered with small nubs, which helps them deal with all your “slippery colon mucosa.” Designing the robot was particularly tricky because of the severe constraints on the overall size of the device, which is just 3 centimeters wide and 2.3 cm high. In order to cram the two motors required for full control, they had to be arranged parallel to the treads, resulting in a fairly complex system of 3D-printed worm gears. And to make the robot actually useful, it includes a camera, LED lights, tubes for injecting air and water, and a tool port that can accommodate endoscopy instruments like forceps and snares to retrieve tissue samples.

So far, Endoculus has spent some time inside of a live pig, although it wasn’t able to get that far since pig intestines are smaller than human intestines, and because apparently the pig intestine is spiraled somehow. The pig (and the robot) both came out fine. A (presumably different) pig then provided some intestine that was expanded to human-intestine size, inside of which Endoculus did much better, and was able to zip along at up to 40 millimeters per second without causing any damage. Personally, I’m not sure I’d want a robot to explore my intestine at a speed much higher than that.

The next step with Endoculus is to add some autonomy, which means figuring out how to do localization and mapping using the robot’s onboard camera and IMU. And then of course someone has to be the first human to experience Endoculus directly, which I’d totally volunteer for except the research team is in Colorado and I’m not. Sorry!

“Novel Optimization-Based Design and Surgical Evaluation of a Treaded Robotic Capsule Colonoscope,” by Gregory A. Formosa, J. Micah Prendergast, Steven A. Edmundowicz, and Mark E. Rentschler, from the University of Colorado, was presented at ICRA 2020.

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