Tag Archives: joint
#437800 Malleable Structure Makes Robot Arm More ...
The majority of robot arms are built out of some combination of long straight tubes and actuated joints. This isn’t surprising, since our limbs are built the same way, which was a clever and efficient bit of design. By adding more tubes and joints (or degrees of freedom), you can increase the versatility of your robot arm, but the tradeoff is that complexity, weight, and cost will increase, too.
At ICRA, researchers from Imperial College London’s REDS Lab, headed by Nicolas Rojas, introduced a design for a robot that’s built around a malleable structure rather than a rigid one, allowing you to improve how versatile the arm is without having to add extra degrees of freedom. The idea is that you’re no longer constrained to static tubes and joints but can instead reconfigure your robot to set it up exactly the way you want and easily change it whenever you feel like.
Inside of that bendable section of arm are layers and layers of mylar sheets, cut into flaps and stacked on top of one another so that each flap is overlapping or overlapped by at least 11 other flaps. The mylar is slippery enough that under most circumstances, the flaps can move smoothly against each other, letting you adjust the shape of the arm. The flaps are sealed up between latex membranes, and when air is pumped out from between the membranes, they press down on each other and turn the whole structure rigid, locking itself in whatever shape you’ve put it in.
Image: Imperial College London
The malleable part of the robot consists of layers of mylar sheets, cut into flaps that can move smoothly against each other, letting you adjust the shape of the arm. The flaps are sealed up between latex membranes, and when air is pumped out from between the membranes, they press down on each other and turn the whole structure rigid, locking itself in whatever shape you’ve put it in.
The nice thing about this system is that it’s a sort of combination of a soft robot and a rigid robot—you get the flexibility (both physical and metaphorical) of a soft system, without necessarily having to deal with all of the control problems. It’s more mechanically complex than either (as hybrid systems tend to be), but you save on cost, size, and weight, and reduce the number of actuators you need, which tend to be points of failure. You do need to deal with creating and maintaining a vacuum, and the fact that the malleable arm is not totally rigid, but depending on your application, those tradeoffs could easily be worth it.
For more details, we spoke with first author Angus B. Clark via email.
IEEE Spectrum: Where did this idea come from?
Angus Clark: The idea of malleable robots came from the realization that the majority of serial robot arms have 6 or more degrees of freedom (DoF)—usually rotary joints—yet are typically performing tasks that only require 2 or 3 DoF. The idea of a robot arm that achieves flexibility and adaptation to tasks but maintains the simplicity of a low DoF system, along with the rapid development of variable stiffness continuum robots for medical applications, inspired us to develop the malleable robot concept.
What are some ways in which a malleable robot arm could provide unique advantages, and what are some potential applications that could leverage these advantages?
Malleable robots have the ability to complete multiple traditional tasks, such as pick and place or bin picking operations, without the added bulk of extra joints that are not directly used within each task, as the flexibility of the robot arm is provided by a malleable link instead. This results in an overall smaller form factor, including weight and footprint of the robot, as well as a lower power requirement and cost of the robot as fewer joints are needed, without sacrificing adaptability. This makes the robot ideal for scenarios where any of these factors are critical, such as in space robotics—where every kilogram saved is vital—or in rehabilitation robotics, where cost reduction may facilitate adoption, to name two examples. Moreover, the collaborative soft-robot-esque nature of malleable robots also tends towards collaborative robots in factories working safely alongside and with humans.
“The idea of malleable robots came from the realization that the majority of serial robot arms have 6 or more degrees of freedom (DoF), yet are typically performing tasks that only require 2 or 3 DoF”
—Angus B. Clark, Imperial College London
Compared to a conventional rigid link between joints, what are the disadvantages of using a malleable link?
Currently the maximum stiffness of a malleable link is considerably weaker than that of an equivalent solid steel rigid link, and this is one of the key areas we are focusing research on improving as motion precision and accuracy are impacted. We have created the largest existing variable stiffness link at roughly 800 mm length and 50 mm diameter, which suits malleable robots towards small and medium size workspaces. Our current results evaluating this accuracy are good, however achieving a uniform stiffness across the entire malleable link can be problematic due to the production of wrinkles under bending in the encapsulating membrane. As demonstrated by our SCARA topology results, this can produce slight structural variations resulting in reduced accuracy.
Does the robot have any way of knowing its own shape? Potentially, could this system reconfigure itself somehow?
Currently we compute the robot topology using motion tracking, with markers placed on the joints of the robot. Using distance geometry, we are then able to obtain the forward and inverse kinematics of the robot, of which we can use to control the end effector (the gripper) of the robot. Ideally, in the future we would love to develop a system that no longer requires the use of motion tracking cameras.
As for the robot reconfiguring itself, which we call an “intrinsic malleable link,” there are many methods that have been demonstrated for controlling a continuum structure, such as using positive pressure or via tendon wires, however the ability to in real-time determine the curvature of the link, not just the joint positions, is a significant hurdle to solve. However, we hope to see future development on malleable robots work towards solving this problem.
What are you working on next?
For us, refining the kinematics of the robot to enable a robust and complete system for allowing a user to collaboratively reshape the robot, while still achieving the accuracy expected from robotic systems, is our current main goal. Malleable robots are a brand new field we have introduced, and as such provide many opportunities for development and optimization. Over the coming years, we hope to see other researchers work alongside us to solve these problems.
“Design and Workspace Characterization of Malleable Robots,” by Angus B. Clark and Nicolas Rojas from Imperial College London, was presented at ICRA 2020.
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#437741 CaseCrawler Adds Tiny Robotic Legs to ...
Most of us have a fairly rational expectation that if we put our cellphone down somewhere, it will stay in that place until we pick it up again. Normally, this is exactly what you’d want, but there are exceptions, like when you put your phone down in not quite the right spot on a wireless charging pad without noticing, or when you’re lying on the couch and your phone is juuust out of reach no matter how much you stretch.
Roboticists from the Biorobotics Laboratory at Seoul National University in South Korea have solved both of these problems, and many more besides, by developing a cellphone case with little robotic legs, endowing your phone with the ability to skitter around autonomously. And unlike most of the phone-robot hybrids we’ve seen in the past, this one actually does look like a legit case for your phone.
CaseCrawler is much chunkier than a form-fitting case, but it’s not offensively bigger than one of those chunky battery cases. It’s only 24 millimeters thick (excluding the motor housing), and the total weight is just under 82 grams. Keep in mind that this case is in fact an entire robot, and also not at all optimized for being an actual phone case, so it’s easy to imagine how it could get a lot more svelte—for example, it currently includes a small battery that would be unnecessary if it instead tapped into the phone for power.
The technology inside is pretty amazing, since it involves legs that can retract all the way flat while also supporting a significant amount of weight. The legs work sort of like your legs do, in that there’s a knee joint that can only bend one way. To move the robot forward, a linkage (attached to a motor through a gearbox) pushes the leg back against the ground, as the knee joint keeps the leg straight. On the return stroke, the joint allows the leg to fold, making it compliant so that it doesn’t exert force on the ground. The transmission that sends power from the gearbox to the legs is just 1.5-millimeter thick, but this incredibly thin and lightweight mechanical structure is quite powerful. A non-phone case version of the robot, weighing about 23 g, is able to crawl at 21 centimeters per second while carrying a payload of just over 300 g. That’s more than 13 times its body weight.
The researchers plan on exploring how robots like these could make other objects movable that would otherwise not be. They’d also like to add some autonomy, which (at least for the phone case version) could be as straightforward as leveraging the existing sensors on the phone. And as to when you might be able to buy one of these—we’ll keep you updated, but the good news is that it seems to be fundamentally inexpensive enough that it may actually crawl out of the lab one day.
“CaseCrawler: A Lightweight and Low-Profile Crawling Phone Case Robot,” by Jongeun Lee, Gwang-Pil Jung, Sang-Min Baek, Soo-Hwan Chae, Sojung Yim, Woongbae Kim, and Kyu-Jin Cho from Seoul National University, appears in the October issue of IEEE Robotics and Automation Letters.
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